Melting Castings can be delivered based on standards like ASTM / ASME /DIN EN material specifications. We can able to supply following grade as carbon, Low Alloy Steel, High Alloy Steel, Stainless Steel, Nickel Based Alloy, Duplex, and Super Duplex Steel.
Melting Casting Methods &Development,Pattern shop,Moulding shop,Melting,AOD,CCM,Heat treatment,Fettling,Quality control,Machine shop.
1.Die Making & Inspection :
We have facility and experience for Die Making on VMC M/C for any Critical Geometry Components.-Before sampling, we do 100% Die Dimensional Inspection, as per drawings.
2.Wax Pattern Shop :
Final Casting quality depends solely on the wax pattern Quality "-We use Pattern wax and soluble wax for Accurate Pattern Making.-Assembly Design is done to produce best yield with best quality.-We have Semi Automatic Wax Injection Presses with Runner bar extrusion press.-100% pattern inspection, delivers high precision castings.
3.Ceramic Shelling & Drying:
We use, Zircon flour & sand, fused Silica and Colloidal Silica (water based) binder for different applications.-We have Equipment like Slurry Drums, Rain fall Sander, Fluidized Bed, Jar –Drum etc.-We have Temperature and Humidity Controlled Drying Room with Dehumidifiers.
4.Melting:
Our Melting Shop is equipped with Inductotherm Make Induction Furnace, with 400 and 150 Kg. Crucibles and Temperature Controlled Shell Baking furnace.-We use standard quality scrap to ensure best metallurgical quality of casting materials.
5.Heat Treatment:
To achieve desired material properties."-In-house facility for heat treatment like; Solution Annealing, Normalizing, Tempering, with temperature controlled Gas fired Heat Treatment Furnace.-Best Heat treatment practice is ensured through study of micro structure.
6.Fettling :
Our Fettling Shop is equipped with Machines for Shot Blasting, Abrasive Blasting, Belt Disc- Grinding, Welding, Pneumatic Grinding and supporting machinery.-We supply casting without any gate and riser pads
7.Final Inspection :
We apply 100% visual inspection followed by dimensional inspection.
8.Value Added Services :
Ability to conduct various Tests like; Pressure Testing, Non Destructive Testing (DP and Radiography), IGCT, Impact Testing, etc. through In-house and external agencies.-Process capability like; Glass Bead Blasting, Vibro finishing, Buffing,Electro Polishing and Acid Passivation, Hot Dip Galvanizedas per customer’s requirement.
